High capacity Peanut Butter Processing Plant Peanut Butter
Production Line Peanut Paste Processing Equipment
Advantages of Peanut Butter Production Line
High - efficiency Production
Continuous Operation and Rapid Processing: The peanut butter
production line adopts a fully automated operation mode. All links
from raw material input to finished product output are closely
connected, enabling 24 - hour uninterrupted production. For
example, a modern medium - sized production line can process
several tons of peanut raw materials per hour, with a daily output
of dozens of tons, which can quickly meet the large - scale market
demand for peanut butter.
Intelligent Production Scheduling: Equipped with an advanced
production management system, it can monitor the running status of
equipment in real - time, predict equipment maintenance needs, and
automatically adjust the production process to ensure the efficient
and stable operation of the production line and reduce downtime.
Stable Product Quality
Precise Process Control: Key parameters in the production process,
such as baking temperature, grinding fineness, and mixing ratio,
are precisely regulated by an intelligent control system. Take the
baking process as an example. The temperature fluctuation can be
controlled within ±2°C, ensuring that each batch of peanuts is evenly heated. The
roasted peanuts have a rich flavor and are consistent, making the
taste and quality of the peanut butter always remain stable.
Strict Quality Inspection System: A strict quality inspection
standard is established from the raw material procurement stage.
Each batch of peanuts has to go through multiple tests, including
pesticide residues, aflatoxin and other indicators. During the
production process, real - time inspections are also carried out on
semi - finished products and finished products. For example, the
particle fineness of peanut butter is detected by a laser particle
size analyzer to ensure that the product quality meets the
standards.
Cost Control
Economies of Scale Advantage: Large - scale production
significantly reduces the cost per unit product. On the one hand,
large - quantity procurement of peanut raw materials can obtain
more favorable prices, reducing procurement costs; on the other
hand, the efficient operation of equipment and the improvement of
production efficiency spread the fixed costs such as equipment
depreciation and energy consumption. According to statistics, the
cost of peanut butter produced on a large scale can be 20% - 30%
lower than that produced in small workshops.
Manpower Cost Optimization: The automated production line reduces
the dependence on a large number of labor forces, not only reducing
labor costs but also reducing product quality problems and low
production efficiency caused by differences in manual operations.
Compared with traditional manual production, labor costs can be
reduced by more than 50%.
Flexible Production Adjustment
Product Customization: It can quickly adjust the formula of peanut
butter according to market demand and consumer preferences. For
example, for the fitness population, low - sugar and high - protein
peanut butter can be launched; for the children's market, fruit
flavors or chocolate flavors can be added. By adjusting the
formula, the needs of different consumer groups can be met, and the
market share can be expanded.
Dynamic Capacity Adjustment: With the help of an advanced equipment
control system, the production capacity of the production line can
be flexibly adjusted according to the peak and off - peak seasons
of market demand. In the peak season, the production speed is
increased by optimizing the equipment operation parameters to meet
the market demand; in the off - peak season, the production volume
is appropriately reduced to avoid inventory backlogs and waste of
resources.
Hygiene and Safety Assurance
Fully Enclosed Aseptic Production Environment: The production line
adopts a fully enclosed design, and the internal environment has
undergone strict purification treatment. The air filtration system
can effectively remove microorganisms and dust particles in the
air, ensuring that the production process is carried out in an
aseptic environment, greatly reducing the risk of product
contamination by microorganisms.
Strict Food Safety Standards: The production equipment and
processes comply with international food safety standards, such as
the HACCP (Hazard Analysis and Critical Control Points) system.
From the selection and storage of raw materials, to every link in
the production process, and then to the packaging and
transportation of products, food safety regulations are strictly
followed to ensure the safety of consumers.
※Application:
This machine is widely applied in the industrial productions of
food (Peanut butter, sesame jam, almond nuts butter, soy milk,
dairy products, soft drinks and etc.), medicine (syrups, nutrition
liquid, Chinese herb extracts, poultice and etc.), daily chemical
products (tooth paste, cosmetic, washing agent and etc.), chemical
industry products (pigment, dye, dope, lubricant, petroleum
activator and etc.) and the flotation and emulsification of the
explosives.
※Capacity:
Automatic Peanut Butter Production Line capacity: 500kg/h ,
1000kg/h , 1500kg/h, 2000kg/h.etc
